In this Blog, we’ll explain what the Hydrajaws Model 2000 is , what’s in the box and the available options and accessories.
Hydrajaws Model 2000 Deluxe kit
The Model 2000 Deluxe is Hydrajaws medium duty fixing tester. It enables engineers / skilled technicians to establish the working load limit and to validate correct installation of anchors / fixings. The tester unit uses a mechanical screw arrangement acting through a hydraulic load cell to measure the load applied to an anchor / fixing. You should turn the handles slowly and progressively in order to apply the test load. First movement is shown on the built-in movement indicator scale (50 mm stroke).
If the handles / gauge need more room or become obstucted, the top part of the tester can be rotated, thus giving more room. Furthermore, all Hydrajaws testers can be used in confined spaces by removing the handles. This leaves the 22 mm operating nut, which can be turned using a spanner.
The Model 2000 Deluxe is fitted with a fixed gauge. This means that the whole unit must be sent away for annually gauge calibration. Hydrajaws offer a Fast Track walk in service for gauge calibration. This needs to be pre-booked.
You can use this kit to test:
- Threaded rods
- Bolts
In the box
- Model 2000 medium duty tester (50 mm stroke)
- 150 load spreading bridge (incorporating bubble level on each face) – 116 mm span
- 3 x 100 mm threaded legs and swivel feet
- Operating handles (removeable) with 22 mm integrated operating nut for confined spaces
- M12 locking adapter
- Bolt testing adaptor
- Button adapters – Threaded – M4, M5, M6, M8, M10, M12
- Button adapters – Slotted – 4.5 mm, 5.5 mm, 6.5 mm, 8.5 mm, 10.5 mm, 12.5 mm
- Choice of 5 fixed analogue gauges – 0-5 kN, 0-10 kN, 0-15 kN, 0-20 kN, 0-25 kN
- 3 mm ball driver
- Mounting screws
- Allen keys
- Operating instructions
- Robust foam-filled carry case with grab handle
Weight: 2.2 Kg
Hydrajaws Model 2000 Deluxe Plus kit
The Hydrajaws Model 2000 Deluxe Plus features a detachable gauge (with quick release coupler) and includes everything that’s in the Deluxe kit plus:
- M12 ringbolt adaptor clevis
- 50 mm and 75 mm hexagonal extension leg sets
- 4 threaded stud adaptors (M10, M12, M16, M20)
- Oil replenishment bottle with hydraulic coupler and piston key
You can use this kit to test:
- Threaded fixings
- Bolts
- Eyebolts / Ringbolts
Hydrajaws Model 2000 Deluxe Master kit
The Hydrajaws Model 2000 Deluxe Master includes everything that’s in the Deluxe kit plus:
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- 2 analogue gauges with quick release couplers (supplied with 0-10 kN and 0-25 kN gauges, unless specified)
- Oil replenishment bottle with hydraulic coupler and piston key
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This tester is supplied with 2 detachable gauges, which has two advantages. Firstly, you can select different gauge ranges for increased accuracy. Secondly, you can continue to use the unit when one of the gauges it sent for calibration.
You can use this kit to test:
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- Threaded fixings
- Bolts
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Hydrajaws Model 2000 Deluxe Master Plus kit
The Hydrajaws Model 2000 Deluxe Master Plus includes everything that’s in the Deluxe Master kit plus:
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- M12 ringbolt adaptor clevis
- 4 threaded stud adaptors (M10, M12, M16, M20)
- 50 mm and 75 mm hexagonal extension leg sets
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This tester is supplied with 2 detachable gauges, which has two advantages. Firstly, you can select different gauge ranges for increased accuracy. Secondly, you can continue to use the unit when one of the gauges it sent for calibration.
You can use this kit to test:
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- Threaded fixings
- Bolts
- Eyebolts / Ringbolts
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Hydrajaws Model 2000 Safety Harness kit
This kit is designed to test Eyebolts / Ringbolts to the requirements of BS 5845 and EN 795 and BS 7883.
In the box
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- Model 2000 medium duty 50 mm stroke tester
- Detachable gauge to 15 kN (or 25 kN digital)
- 150 load spreading bridge (incorporating bubble level on each face) – 170 mm x 75 mm
- 75 mm threaded legs and swivel feet
- Operating handles (removeable) with 22 mm integrated operating nut for confined spaces
- M12 ringbolt adaptor clevis with locking adaptor
- Oil replenishment bottle with hydraulic coupler and piston key
- 3 mm ball driver
- Mounting screws
- Allen keys
- Operating instructions
- Robust foam-filled carry case with grab handle
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Although this tester is supplied with a detachable gauge, unless you have two gauges, you will not be able to use the tester when you send the gauge away for it’s annual calibration.
Hydrajaws Model 2000 Scaffold Tie kit
This device will test all types of anchors most commonly used for anchoring scaffold ties including threaded fixings and Eyebolts / Ringbolts.
In the box
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- Model 2000 medium duty 50 mm stroke tester
- Fixed gauge to 20 kN (or 25 kN digital)
- 150 load spreading bridge (incorporating bubble level on each face) – 170 mm x 75 mm
- 100 mm threaded legs and swivel feet
- Operating handles (removeable) with 22 mm integrated operating nut for confined spaces
- M16 threaded stud, adapter and hexagon set screw
- M12 ringbolt adaptor clevis with locking adaptor
- Operating instructions
- Robust foam-filled carry case with grab handle
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The fixed gauge on this tester means that the whole unit must be sent away for annually for gauge calibration.
Gauges
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- UKAS calibration certificate supplied with each gauge (valid for 12 months)
- Protective rubber cover
- Impact resistant glass
- Protected against sudden load relief (if the fixing fails)
- Peak hold memory
- Working temperature – Analoge -20 °C to +60 °C – Digital -20 °C to +35 °C
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Gauge accuracy
Analogue 0-25 kN gauge +/-2.5% FSD (Full Scale Deflection). All readings will have an accuracy of +/-0.625 kN
The accuracy on this gauge means that lower gauges readings are likely to be fairly inaccurate.
Digital 0-25 kN gauge +/-0.5% FSD (Full Scale Deflection). All readings will have an accuracy of +/-0.125 kN
Gauge calibration
Tester gauges are supplied with a calibration certificate which is valid for one year from the date of purchase. Annual calibration should be completed to ensure the gauges are kept accurate and in good working order. Hydrajaws offer a Fast Track pre-booked walk in service.
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- Fixed gauge – send the whole tester away
- Quick release coupler gauge – just send the gauge away
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Optional accessories
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- 50 mm, 75 mm and 100 mm hexagonal extension legs
- 25 kN digital gauge
- 25 kN third generation digital Bluetooth gauge (including Hydrajaws App)
- 270 load spreading bridge (maximum load 25 kN) – 270 mm span
- 600 load spreading bridge (maximum load 25 kN) – 485 mm span
- M12 ringbolt adaptor clevis – S (20 mm), M (23 mm), XL (40 mm) (for testing Eyebolts / Ringbolts)
- M16 and M20 threaded stud adaptors (for testing threaded fixings)
- Insultation adaptor (for testing ETIC fixings)
- Threaded rod adaptors (for testing threaded Remedial wall ties)
- Safety kit (bungee tether and self-locking karabiner to prevent the tester dropping to the ground)
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Hydrajaws Limited is based in Coleshill, Birmingham. Hydrajaws have been developing and manufacturing portable testers in the UK for the last 30 years.